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Renvale Ltd Increases Manufacturing Capacity With New ESD Protected Area

“Working with Bondline was a breeze. They seamlessly provided all the necessary ESD protection for our new ESD room. It was a pleasure to collaborate with them, and we wholeheartedly recommend their expertise.” – Renvale Ltd.

Renvale Ltd logo - Client of Bondline Electronics Ltd.

Renvale Ltd, the longest standing designer and manufacturer of bespoke wiring harness solutions to the Motorsport and Automotive industry. Their founder, Tony James, pioneered the use of military-style connectors on the Lotus-Cosworth T91. Since 1982 Renvale Ltd (previously known as Tony James Component Wiring) has built up an enviable client portfolio spread across F1, Formula-E, MotoGP, Superbikes, WRC, WTCR, WEC, IndyCar, and various GT formulae. As well as the above, Renvale has worked on specialist OEM projects including diversification into other sectors such as marine, automotive and R&D Test facilities. Renvale like to think of themselves as a highly specialised team of individuals, they feel they’re the best in the business and are passionate about motorsport.

The Project Brief

Renvale Ltd was recently awarded a large contract to make CAN node modules, however as the internal electronics are highly sensitive and complex, they needed a complete ESD protected area to begin the manufacturing process. Renvale Ltd chose to work with Bondline Electronics Ltd for their installation because of Bondline’s renowned reputation and great price point. The client had also worked with Bondline previously at their former employer.

Preparation & Solution

Bondline went to initially discuss the client’s requirements, including their timescale and budget, and then suggested the best solutions to fulfil these. In order to meet the client’s requirements, a range of products would be needed to introduce ESD controls, including ESD flooring, ESD bench matting, ESD chairs, and ESD test meters. After liaising with the client, Bondline carried out a full site survey to assess the room and measure everything up. A quotation was produced and the order followed.

Bondline installed an ESD floor, ESD bench matting, ergonomic ESD chairs as well as ESD test meters to create a new ESD protected room. The interlocking ESD floor tiles were chosen as they were the easiest and quickest flooring option to install and no preparation was required to the concrete sub-floor. Bondline had numerous discussions with the customer and the client was happy with our recommendations.

The End Result

The installation was completed on time and exceeded the customer’s expectations. There were numerous products supplied, including:

Bondline were able to fully install one of their interlocking ESD flooring systems straight on top of the existing concrete floor. The floor tiles were quick and easy to install as no screed or use of any adhesives were required. This also meant that the surface below the floor would remain undamaged. The floor tiles were installed in a single day, meeting the client’s budget and time schedule.

Once the installation was complete, Bondline re-visited the client’s site to test and certificate all of the products. Everything was tested and certified in accordance with the IEC 61340-5-1 International Standard. The client ordered ESD floor cleaner and Staticide mat and table top cleaner as part of the aftercare to maintain the products’ longevity, resistivity and effectiveness. Overall, the customer is very pleased with everything Bondline achieved. With the construction of the new ESD control room and the ESD controls put in place, the customer now has a designated static controlled area which they can begin using at once for their project.

It was a pleasure to work with Renvale and visit their site in Suffolk where we could help to install a new ESD floor, bench matting, chairs and test meters in their new ESD protected area. If you would like to find out more about Renvale, feel free to visit their website – Renvale Ltd.

“Bondline were amazing at advising and implementing the construction of our ESD room. They were able to provide the whole package and the installation was seamless. The installation is great and we’re really looking forward to increasing our manufacturing capacity in our new environment.” – Renvale Ltd.

A new ESD safe room established by Bondline Electronics Ltd for Renvale Ltd. Installation of ESD interlocking floor tiles, ESD Chairs, ESD bench matting and ESD test meters.

New ESD area installation for Renvale Ltd [4]

Need Help With Your ESD Project? Get In Touch.

Looking to establish an ESD protected area but are not sure where to start? Get in touch with Bondline. With over 35 years of experience in the ESD industry, Bondline can help manage your ESD project from start to finish. We offer a range of ESD control products to fulfil your requirements, from ESD floor tiles and anti-static matting to ESD benches and conductive shelving. With the help of our team, we can guide you on selecting the most suitable products required for your project, as well as suppling, delivering and installing the products at your site.

Contact Us

If you would like help with your ESD project, please fill in the form below or email sales@bondline.co.uk with your requirements. For more information, please call us on +44 (0)1793 511000.

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